How does screen printing work and how does it differ from other T-shirt prints?
Screen printing is a traditional method of printing textiles that works on the principle of pushing the ink through a fine screen (stencil) directly onto the fabric. A separate stencil is used for each shade of colour, making this method ideal for larger series with simpler graphics - for example logos, lettering or full colour areas.
Screen printing vs. digital and plotter printing
- Digital printing (DTG): prints directly onto textiles with an inkjet head, similar to a paper printer. It is suitable for multi-coloured motifs and smaller series, but does not have the durability of screen printing.
- Felt printing (flex or flock): the motif is cut out of a special film and ironed onto the T-shirt. It is suitable for simple shapes and lettering, but is less washable and not very breathable.
- DTF (Direct To Film): a newer technology where graphics are printed on a special film and then ironed onto the textile. It allows printing of more complex motifs and photographs, but can look more plastic and less natural.
We use transfer screen printing
We print our T-shirts using transfer screen printing, which combines the quality of conventional screen printing with the advantages of transfer. The colours are first printed on transfer paper, then sprinkled with powdered adhesive and transferred to the textile after baking using heat and pressure.
Advantages:
- Highly durable printing, also suitable for repeated washing
- Natural look, unlike foils or plastic effect DTF
- Ideal for larger series and permanent motifs
Disadvantages:
- Not suitable for putting in the dryer - high temperatures can distort the adhesive
- Not ideal for single piece printing or complex photographic motifs
In short, screen printing is a tried and tested method that, combined with modern transfer technologies, offers great value for money and durability - which is why we use it most often. It is, however, an economically challenging option, so we use it for motifs where we are confident that stock will sell in a reasonable time.
